The increasing focus on the environment is creating new opportunities not only for personal care products but also for household products.

DISHWASHING BARS are already present in several developing countries because they are cheaper than liquid alternatives. Avoiding plastic bottles and extra water makes this solution more sustainable and ideal for the “green” market.

Dishwashing bars can be produced using finishing lines similar to regular toilet soap lines, provided that a few improvements are implemented to process the specific formulas based on synthetic detergents.

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For optimal DISHWASHING BARS production in a DISHWASHING BAR FINISHING LINE, we employ:

• Double Arm Sigma Mixer with Pelletizer - two massive, tangential, counter-rotating “Sigma” type blades guarantee the intensive mixing of powders, colors, and perfumes. As an option, a Pelletizer is built into the mixer for a more regular discharge of the mixed product.

• Twin-Screw Simplex Plodder - The machine is designed for compressing, refining, and extruding different products in the shape of a continuous bar or noodles. The driving system is extremely compact and of easy maintenance: it consists of a variable speed frequency drive directly coupled to a gear-box with a built-in thrust bearing.

• Easycut Cutter - designed to cut with great precision all types of toilet and laundry extruded products. Two rotating blades cut the product extruded by the plodder.The Easycut system is based on a servo-driven application. The two blades are directly connected to the motor shaft, which, at each signal from the encoder, makes a 180-degree rotation, allowing the blade to cut the soap billet.